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詳細情報 |
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| 容量: | 300L / 500L / 1000L / 2000L / 3000L / カスタム | 材料: | SS316L（製品接触部）、SS304（フレーム） |
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| 表面仕上げ: | 内部Ra ≤0.4μm、外部マット/ポリッシュ | 制御システム: | タッチスクリーン付き PLC 自動制御 (Siemens/Schneider オプション) |
| 関数: | 混合・加熱・冷却ジャケット、CIP/SIP洗浄システム | 応用: | 製薬 / バイオ医薬品 / 化粧品 / 食品産業 |
製品の説明
Pharma Liquid Mixing System 300L with SS316L Tank (High Shear Mixer, GMP Compliance)
1. Product Name
Pharma Liquid Mixing System 300L with SS316L Tank (High Shear Mixer, GMP Compliance)
2. Product Overview
The 300L Liquid Mixing System is engineered for hygienic liquid blending and dispersion under high-standard production conditions. Equipped with a high shear mixer and SS316L contact surfaces, the system ensures rapid homogenization, stable particle distribution, and excellent product consistency.
Its compact skid-mounted design, combined with automated control and sanitary construction, makes it suitable for applications requiring precision, cleanliness, and repeatability.
3. Applications
- Biotech liquid preparation
- Cosmetic emulsification and mixing
- Food & beverage blending
- Chemical liquid dispersion
- Laboratory and pilot-scale processing
4. Process Flow Diagram
→ Circulation Loop → Heating/Cooling Jacket → Filtration Unit → Storage/Transfer
Process Description:
Raw materials are introduced into the tank and rapidly dispersed by the high shear mixer. The circulation loop enhances mixing efficiency. Optional temperature control ensures stable process conditions. The final solution is filtered and transferred for further use.
5. Key Features
- SS316L contact parts for corrosion resistance
- High shear mixer for fast and uniform dispersion
- Smooth internal surface (Ra ≤ 0.4 μm optional)
- Optional heating & cooling jacket
- PLC automatic control with touch screen
- CIP-ready for efficient cleaning
- Compact skid-mounted structure
6. Technical Parameters
| Item | Specification |
|---|---|
| Capacity | 300 L |
| Contact Material | SS316L |
| External Material | SS304 |
| Surface Finish | ≤0.8 μm (≤0.6 / ≤0.4 μm optional) |
| Mixing Type | High shear mixer + agitator |
| Mixing Speed | 0–3000 rpm (high shear) |
| Agitator Speed | 0–60 rpm |
| Heating/Cooling | Jacket (optional) |
| Control System | PLC + HMI |
| Cleaning System | CIP ready |
| Power Supply | 220V / 380V, 50/60 Hz |
| Installation | Skid-mounted |
| Design Standard | GMP-oriented, ISO |
7. Configuration List
| Component | Description |
|---|---|
| Mixing Tank | 300L SS316L vessel |
| High Shear Mixer | Bottom or side-mounted |
| Agitator | Top-mounted, variable speed |
| Jacket System | Heating/cooling jacket (optional) |
| Control Panel | PLC + touch screen |
| Valves | Sanitary diaphragm valves |
| Piping | SS316L hygienic piping |
| Pump | Circulation/transfer pump |
| Filter Unit | Optional filtration system |
| CIP Interface | Cleaning ports |
8. Project Cases
Case 1 – Southeast Asia Cosmetic Plant
A 300L high shear mixing system improved emulsification efficiency, reducing processing time by 30%.
Case 2 – Europe Food Processing Facility
System enabled stable mixing of viscous liquids, ensuring consistent product texture and quality.
9. Certifications & Standards
- GMP-oriented design principles
- ISO 9001 Quality Management
- Hygienic design with sanitary fittings
- Optional compliance with FDA/WHO guidelines
10. FAQ
Q1: What is the advantage of a high shear mixer?
It ensures rapid dispersion and uniform particle distribution.
Q2: Can the system handle viscous liquids?
Yes, it is suitable for low to high viscosity applications.
Q3: Is temperature control available?
Yes, optional heating and cooling jacket can be integrated.
Q4: Is automatic operation supported?
Yes, PLC control with touch screen is available.
Q5: Can the system be customized?
Yes, design, capacity, and configuration can be tailored.
11. CTA (Call To Action)
Need a reliable 300L high shear mixing system?
Contact us for a customized solution and quotation.