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詳細情報 |
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| 容量: | 300L / 500L / 1000L / 2000L / 3000L / カスタム | 材料: | SS316L（製品接触部）、SS304（フレーム） |
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| 表面仕上げ: | 内部Ra ≤0.4μm、外部マット/ポリッシュ | 制御システム: | タッチスクリーン付き PLC 自動制御 (Siemens/Schneider オプション) |
| 関数: | 混合・加熱・冷却ジャケット、CIP/SIP洗浄システム | 応用: | 製薬 / バイオ医薬品 / 化粧品 / 食品産業 |
製品の説明
Pharma Solution Preparation System 500L with SS316L Mixing Tank (GMP Design)
1. Product Overview
The 500L Pharma Solution Preparation System is engineered for hygienic liquid mixing and preparation in regulated environments. With SS316L product-contact surfaces, the unit delivers excellent corrosion resistance, easy cleanability, and consistent batch quality. It supports precise dosing, uniform agitation, and optional temperature control for stable, repeatable operation.
2. Applications
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Sterile and non-sterile liquid preparation
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Biotech media and buffer preparation
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Cosmetic liquid blending
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Food & beverage liquid processing
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Laboratory and pilot-scale production
3. Process Flow Diagram
Purified Water Source → Dosing Unit → 500L Mixing Tank (Agitator)
→ Heating/Cooling Jacket (Optional) → In-line Filtration → Transfer/Storage Tank
Process Description:
Feed water enters the mixing tank, followed by controlled dosing of ingredients. The agitator ensures homogeneous mixing. Optional heating/cooling maintains target temperature. The solution passes through a filter before transfer to storage or downstream processes.
4. Key Features
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SS316L contact parts, sanitary design
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Smooth internal finish (Ra ≤ 0.6 μm optional ≤ 0.4 μm)
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Stable, uniform mixing with variable speed control
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Optional jacketed heating/cooling
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CIP-ready piping for efficient cleaning
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Compact layout for easy installation
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Designed to meet GMP-oriented requirements
5. Technical Parameters
| Item | Specification |
|---|---|
| Capacity | 500 L |
| Contact Material | SS316L |
| External Material | SS304 |
| Surface Finish | ≤0.8 μm (≤0.6 / ≤0.4 μm optional) |
| Mixing Type | Top-mounted agitator |
| Mixing Speed | 0–60 rpm (variable) |
| Heating/Cooling | Optional jacket (electric/steam/chilled) |
| Filtration | Optional in-line filter |
| Control System | Manual / PLC + HMI optional |
| Power Supply | 220V / 380V, 50/60 Hz |
| Design Standard | GMP-oriented, ISO |
| Temperature Control | Optional |
6. Configuration List
| Component | Description |
|---|---|
| Mixing Tank | 500L SS316L vessel with manway |
| Agitator | Top-mounted, variable speed |
| Jacket | Heating/cooling jacket (optional) |
| Valves | Sanitary diaphragm valves |
| Piping | SS316L hygienic piping |
| Level Indicator | Visual or sensor-based |
| Control Panel | Manual or PLC touch screen |
| CIP Interface | Connection ports (optional) |
| Filter Unit | Cartridge or membrane (optional) |
| Platform | Stainless steel service platform (optional) |
7. Project Cases
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Southeast Asia – Liquid Production Line
A 500L unit integrated into a batch line improved mixing uniformity and reduced cycle time by 20%. -
Middle East – Biotech Facility
System with jacketed heating enabled precise temperature control, ensuring consistent media preparation.
8. Certifications & Standards
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GMP-oriented design principles
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ISO 9001 Quality Management
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Hygienic design guidelines (sanitary fittings, smooth surfaces)
9. FAQ
Q1: Can capacity be customized?
Yes, capacities from 100L to 3000L+ can be tailored.
Q2: Is automatic control available?
PLC with touch screen and recipe management is optional.
Q3: Can heating and cooling be added?
Yes, a jacketed tank with electric/steam heating or chilled water is available.
Q4: Is the system suitable for sterile processes?
It can be configured for sterile applications with proper options.
Q5: Do you provide installation and commissioning?
Yes, global support for installation and commissioning is available.
10. CTA (Call To Action)
Looking for a reliable 500L solution preparation system?
Contact our engineering team for a customized proposal and quotation.